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Mgo board Production Line

Brief Introduction of Production Line This production line is our self-developed. All our No Chloride Mgo Boards are made by it. This equipment adopts double-drive double-roll extrusion process. The whole production process is as following: 1)Dosing 2)forming 3)Curing 4)Cutting & Sanding 5)Packaging & storage The production line is high in automation and stable in operation. Specifications can be adjusted as you like. Product surface is smooth and flat, high compactness, truly realized the industrialization of the new decoration panel production line.
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The automatic Mgo Board Production Line is design and developed by ourselves. We supply professional technical supports.

Brief Introduction of Production Line

MgO board equipment adopts double drive double-roll extrusion process. The whole production process is as following:

1)Dosing

2)forming

3)Curing

4)Cutting & Sanding

5)Packaging & storage

The production line is high automation, stable operation, specifications can be adjusted as you like. Product surface is smooth and flat, high compactness, truly realized the industrialization of the new decoration panel production line. Its finished product MgO board is the best alternative for those traditional products like Gypsum board, fiber cement board, Calcium silicate board, etc. Now the MgO board market share is increasing by 15% year by year. Mgo board is the totally environmental friendly product, could meet the whole trend around the world.

 

Main parameters

Production capacity :4000 sheets /shift/10hours. (Basis of calculation: L: 2440mm, W: 1220mm, T: 8mm)

Plant Area :not less than 7000SQM,It will be better for 10000sqm/year , if your land area less than 7000SQM , our engineer can design based on your land area

Configuration :High Automatic/Semi-automatic

Famous Brand Used: German Rittal ,SIEMENS ,Schneider

MGO Board size:

Length 2400、2440、2700、3000mm (adjustable)

Width 1200、1220mm(standard width)

Thickness 3-25mm

MGO Board type :Common MgO board ,Sanding MgO board ,MGO Sulfate Board

Board Application :Interior/exterior wall, floor ,ceiling , etc

High light advantages:

1. A1 fireproof

2. No harmful substance

3. High bending strength

4. Easy installation

5. Morden and popular building material

 

Advantages

1. Our mgo board machines are high configuration with low maintain rate and long service life

2. Capacity: Could produce up to 4000 pieces in 10 hours, higher than the industry standard in this filed.

3. The whole machine uses stainless steel beam bridge to improve the synchronous running stability of the mold.

4. The production line can produce both MgO board and fiber cement board .Double use to meet market very well .

5. We have a short machine testing time 10-15days to help you save raw materials cost . 6)Our own MgO board production factory can guarantee you qualified formula and production experience.

 

Application

The production line is used to produce magnesium oxide board (fireproof board) for building materials, and now automation level is the highest in China.

 

Powder conveying system

Automatic material feeding -metering system

Raw material of MgO powder, MgO sulfate are feeding-metering-mixing automatically. Scientific ratio and accurate weight measurement promise the stable formula;Beside the silo, there are dust collector, which can keep the factory very clear

As saw dust perlite ,these material is light and easy block ,normally will be added by workers into the mixers.

Raw material mixing system

1. Double Shaft mixer adopting of most advanced, the most mature mixing mechanism and its core technology, and high speed rotating cutter discrete type mixer, fast mixing speed, shows high mixing efficiency of the mixer host.

2. High mixing precision, good workability and evenness of various kinds of materials

3. Pneumatic discharge device. When discharging, there is no dead zone, no residue, no leakage, and discharge time is short.

4. To adjust the mixing time of mixing console according to the testing of the product, and with the highest productivity to meet the requirements of production.

5. Mixing barrel and mixing blade are made of imported alloy wear-resistant plate, high-speed flying cutter is made of wear-resistant alloy castings and has high wear resistance, can improve the service life of the mixing console.

 

Multifunctional forming system

This part includes all configuration of automatic feeding slurry, automatic laying cloth, automatic flatting, 5groups of roller, second-pressing.

The production line is high automation, stable operation, specifications can be adjusted as you like. Product surface is smooth and flat, high compactness, truly realized the industrialization of the new decoration panel production line.

 

Automatic cutting machine

The production speed is determined by the linear cutting speed. With the new equipment, we have updated the cutting technology, and the production capacity of the same thickness has been increased.

Equipment function and characteristics: Exactly cutting the board into designated specification during production flow , no damage to the products and molds, reducing labor cost and lower working strength.

 

Mold releasing system of formed sheets

Automatic release the board from PVC mold ,and automatic stack the PVC molds ,

Regards the board ,when we stack the boards, we need to stack with face to face. because if the face to backside, it is easy to scratch the face side. The automatic flip machine makes this part automatic, no need workers do it.

1.A radian between the conveyor belt and output machine can help to make the Mgo board and PVC mold to separate more easily . Or else , the Sucker will easy suck the PVC mold and MgO board together .

2.The blowers on the convey line ,can blow the dust on the board and PVC mold .

3.The use of the flip machine and the suction cup machine saves labor.

 

Four-edge cutting machine

Cutting the formed board edges, making edge smooth and tidy, reducing error, so as to make the board beautiful.

Precise cutting machine, could cut any special size board, esp for the laminated boards could guarantee the four sides very smooth after cutting

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